What causes a diesel engine to consume oil?

Diesel engine oil consumption is the process by which diesel engines burn or consume oil as they operate. Like all internal combustion engines, diesel engines use a mixture of fuel and air to generate power. During the combustion process, the diesel engine consumes some of the oil as it burns with the diesel fuel. It is a normal part of the engine's operation, but excessive oil consumption can signify a problem.

Several factors can contribute to increased oil consumption in a diesel engine. These can include worn or damaged engine components, such as valve seals or piston rings, allowing oil to escape into the combustion chamber. Other factors can include the type of oil used, the quality of the oil, and the condition of the engine itself.


If you have to help reduce oil consumption, it is essential to maintain the engine according to the manufacturer's recommended service schedule and to use the correct grade and type of oil for the engine. It is also a good idea to regularly check the oil level in the machine and top it up as needed to help ensure proper lubrication and prevent engine damage.

Read What to check before starting a generator.


There are several possible causes of diesel engine oil consumption, including:


  • Worn or damaged piston rings: The piston rings are responsible for sealing the combustion chamber and maintaining proper oil pressure within the engine. If the rings are worn or damaged, they may allow oil to escape into the combustion chamber, where it burns along with the fuel.


  • Excessive engine wear: As the engine ages and wears, it may consume more oil. It is especially true if the engine is not adequately maintained or subjected to severe conditions, such as high temperatures or heavy loads.


  • Poorly seated valves: If the valves in a diesel engine; are not correctly installed, they may allow oil to pass through and enter the combustion chamber. Also, the valve guides are responsible for guiding the movement of the valves within the engine. If they are worn or damaged, they may allow oil to escape into the combustion chamber.


  • Leaking gaskets or seals: Gaskets and seals are used to create a seal between different components within the engine, such as the cylinder head and the block. If they are damaged or have become brittle, they may allow oil to leak out of the machine.


  • Improper oil viscosity: Using oil with the wrong viscosity (thickness) for the engine can also lead to increased oil consumption.



  • Incorrect oil level: If the oil level in the engine is too low, it may cause the engine to consume more oil than usual. It's essential to regularly check the oil level and add oil as needed to maintain proper lubrication and prevent oil consumption.


It is essential to identify and address the cause of increased oil consumption to prevent damage to the engine and ensure its proper operation.


How do you stop a diesel engine generator from burning oil?

There are a few potential causes of a diesel engine generator burning oil, and the specific steps you need to take to address the issue will depend on the root cause. Here are some possible causes and potential solutions:


Check and replace the oil and air filters: Dirty or clogged oil and air filters can cause the engine to burn oil. Make sure to return them regularly according to the manufacturer's recommended schedule.


Check the engine's compression: Low compression in the engine can cause oil to leak past the piston rings and burn in the combustion chamber. You can check the engine's reduction with a compression tester.


Worn or damaged piston rings or cylinder walls: If the rings or cylinder walls are damaged or worn, they may not seal properly, allowing oil to leak into the combustion chamber and burnt along with the fuel. To fix this issue, you will need to rebuild or replace the affected components.


Excessive blowby: Blowby is the term used to describe the passage of gases past the rings and into the crankcase. If there is excessive blowby, it can cause oil to burn in the combustion chamber. To fix this issue, you may need to rebuild or replace the affected components, such as the rings, pistons, or cylinder walls.


Overfilled crankcase: If the crankcase has excess engine oil, it can cause the engine oil to be forced into the combustion chamber and burned. To fix this issue, you will need to drain the excess engine oil from the crankcase and refill it to the proper level.


Leaky oil seals or gaskets: If the oil seals or gaskets around the engine are damaged or leaking, it can cause oil to burn in the combustion chamber. To fix this issue, you will need to replace the damaged seals or gaskets.


Fuel contamination: If there is dilution in the diesel fuel used, it could cause the engine oil to burnt in the combustion chamber. To fix this issue, you will need to clean or replace the fuel filters and use clean, high-quality diesel fuel.


Improper engine maintenance: If the engine is not adequately maintained, it can cause various issues that can lead to oil burning in the combustion chamber. To fix this issue, you will need to perform regular maintenance on the engine, including replacing worn or damaged parts, changing the oil and filters regularly, and keeping the engine clean.

Read; 3 Signs Your Generator May Be On Its Last Legs.


It is not unusual for all internal combustion engines to consume some oil, especially during the break-in period when the engine parts are still wearing into each other. However, if you notice excessive oil consumption in your diesel generator without any visible smoke, it could be a sign of a problem.


If you are not comfortable diagnosing and fixing these issues, you may seek assistance from a qualified mechanic or service technician.

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